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Atomically Precise Coating Stabilizes Thermoelectrics

The new approach opens up new opportunities for more efficient waste heat recovery

Thermoelectric materials can convert waste heat directly into electricity. However, their practical application is often limited by the long-term stability of high-performance materials. A recent study involving researchers from IFW Dresden addresses this challenge.

The research team succeeded in controlling the movement of zinc ions within the thermoelectric material β-Zn₄Sb₃—an important step toward significantly slowing down its degradation. This is achieved by applying a zinc oxide coating only a few nanometres thick using Atomic Layer Deposition (ALD). Rather than merely protecting the surface, the coating actively influences atomic-scale processes inside the material: it regulates the migration of zinc ions while simultaneously modifying the propagation of heat-carrying lattice vibrations (phonons). As a result, the material retains its excellent thermoelectric performance while its structural stability is significantly improved.

Another important finding: The coated samples remained structurally stable even after more than 39,000 thermal cycles under a temperature gradient. The study thus demonstrates a new way to significantly extend the lifetime of thermoelectric materials and further advance their use for waste heat recovery.
The study also highlights a new role for Atomic Layer Deposition. Beyond protecting surfaces and improving material properties, ALD enables the targeted control of atomic-scale processes within a material. This approach opens up new opportunities for the development of durable thermoelectric materials and future energy applications.

The work also brings together two of IFW Dresden's research strengths: the development of high-performance thermoelectric materials and atomic-scale surface engineering using Atomic Layer Deposition (ALD).


Original publication

Amin Bahrami et al.: Atomic-scale regulation of ion motion and phonon scattering in β-Zn₄Sb₃ thermoelectrics by atomic layer deposition, Science Advances (2026)
https://www.science.org/doi/full/10.1126/sciadv.aeg3850

 

Contact

Dr.-Ing. Amin Bahrami
Surface-Functionalized Materials
E-mail: a.bahrami@ifw-dresden.de

Patricia Bäuchler
Communication
E-mail: p.baeuchler@ifw-dresden.de

Two Zn₄Sb₃ samples after long-term thermal cycling: the pristine sample with zinc whiskers on the left and the sample coated with a thin ZnO layer by Atomic Layer Deposition (ALD) on the right.

Zn₄Sb₃ after long-term thermal cycling (100–250 °C): the pristine sample (left) develops Zn whiskers, whereas a few-nanometer-thick ALD-grown ZnO coating (right) suppresses degradation and substantially improves long-term stability. Image: A. Bahrami, IFW Dresden