Metal forming

We specialize in reshaping metallic materials and metal-based composites. This is done on wires by pulling and forging, as well as by rolling strips.

Technical data

Rolling mill Diameter of the working roll Range of sample dimensions
two-height rollig mill 280 mm h = 1 mm - 50 mm; w = 100 mm
four-height rollnig mill 110 mm h = 0.1 mm - 4 mm; w = 80 mm
12-height rolling mill 11 mm h = 0.015 mm - 0.1 mm; w = 15 mm
 

Herein: h = height of the strip; w = maximum width of the strip. The duo rolling mill (D = 280 mm) can be equipped with rolls suitable for (i) RT deformation or (ii) hot rolling with sample temperatures up to 1200°C. The rolls are not heated.

Technical data

Drawing machine Range of sample diameter Further information
chain drawing bench D = 3 mm - 28 mm l = 0.3 m - 3*6 m
chain drawing bench D = 0.5 mm - 6 mm l = 0,2 m - 3 m
bull block drawing unit D = 2 mm - 6.5 mm D(bobbin) = 600 mm; l = 1 m - 100 m
bull block drawing unit D = 0.5 mm - 4.5 mm D(bobbin) = 400 mm; l = 1 m - 100 m
 

Herein: D = diameter of the rod / wire; l = length of the sample; D(boobin) = diameter of the bobbin of the bull block. Drawing is operated at RT, while samples below 1 m can be drawn under liquid nitrogen cooling. We adapt standard lubricants as well as a pressure coating unit (ECOFOM EM20).

Technical data

Forging machine Range of sample diameter
air hammer D = 16 mm - 80 mm
 

The hammer allows metal forming at RT and hot working of pre heated samples with up to 1200°C. Free-form forging with flat tools is also possible.

Technical data

Swaging machine Range of sample diameter
4-plunger rotary swager D = 6.7 mm - 30.0 mm
4-plunger rotary swager D = 1.0 mm - 6.7 mm
2-plunger rotary swager D = 1.0 mm - 5.0 mm
2-plunger rotary swager​​​​​​​ D = 0.3 mm - 3.0 mm
 

Herein D = diameter of the wire. Cold swaging (room temperature or sample cooled in liquid nitrogen) is possilbe in the above mentioned ranges while swaging of hot samples (sample temperature up to 800°C) is possible in the range of D = 2 - 11.6 mm. As the tools are at room temperature, deformation at other temperatures is limited to short samples, only.