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IFW
IFW Institutes
Institute for Materials Chemistry
Alloy Design and Process Development
Equipment
Laser-based Additive Manufacturing
Voice
Volume
Contact:
K. Kosiba
,
B. Paul
,
J. Hufenbach
Laser-based Additive Manufacturing
PBF-LB/M device: SLM®280 2.0 Dual
Selected features:
State of the art dual laser machine (700 W / 1000 W)
Maximum build envelope: 280 x 280 x 365 mm
3
High-temperature build envelope (550 °C) for improved processing of a wide range of weldable and less weldable alloys
Layer-by-layer monitoring system and open software platform (further monitoring systems can be connected)
PBF-LB/M device: SLM®250HL
Selected features:
High power fiber laser for the processing of a wide range of alloys (400 W)
Maximum build envelope: 250 x 250 x 280 mm
3
High-temperature build envelope (650 °C) and NuPure filter system for residual oxygen reduction
Fully flexible machine with low setup times, low powder consumption and open software platform
PBF-LB/M device: Realizer SLM®50
Selected features:
Desktop machine for material qualification (Fe-, Ti-alloys, metallic glasses, Co-alloys) and the processing of precious metals
Fiber laser with a maximum laser power of 120 W
Build envelope: 70 mm diameter (X/Y), 80 mm height (Z)
Fully flexible machine with lowest setup times and low powder consumption
Metal powder atomization system: ATO Lab Plus
Selected features:
Compact ultrasonic atomizer for a wide range of metal alloys including Ti-based or other reactive metal materials
Highly spherical metal powders suitable for material development in the field of additive manufacturing (powder bed fusion, deposition welding)
Flexible machine setup for the atomization of wire or bulk (rods, several millimeters diameter)
Low operating costs and high efficiency
Powder analyzer: Camsizer X2
Selected features:
Dynamic picture analysis of powders and loose bulk solids (granules, fibers)
Robust and reliable device for precise and quick measurements (several thousand to millions of particles)
Particle size analysis from 1 µm to several millimeters
Detailed 2D-analysis of shape characteristics (anisotropy, sphericity, symmetry)
Powder flow analyzer: GranuDrum
Selected features:
Automated powder flowability measurement device based on a rotating drum principle
Dynamic measurement principle with adjustable rotating speeds for the detection of the air/powder interface relations
Characterization of flowing angle and cohesive index
Reduction cell for the analysis of small powder volumes
DED-LB/M device: ProFocus 1 kW
Selected features:
Industrial DED-LB/M machine for laser metal deposition
Laser: 6 laser diodes with a total power of 1 kW
Coaxial material feed: wire or powder
In situ material mixing of two powders